Used Electric Forklift Huntington Beach - Electric forklift models do not rely on combustion engines but use an electric motor instead. The electricity is sourced from either internal industrial batteries or fuel cell. If internal batteries provide the electrical source, the batteries can be recharged by joining the battery to something electrically compatible. The rechargeable batteries are lithium-ion or lead-acid batteries. Electrical production by means of a fuel cell is similar to a battery source but cannot be recharged by connecting to an electrical source, instead requiring refueling.
Internal combustion engine forklift models and electrical forklifts can complete the same types of jobs. Both models utilize two power horizontal forks to load, transport and unload items. The source of power is the main difference between an internal combustion engine and an electrical forklift model. Electrically powered forklifts are typically used in warehouses and other indoor facilities where an internal combustion engine would cause poor air quality for workers.
Electric Forklift Classifications
The electric forklift truck can fall into one or more forklift truck classifications. They are:
1. Class 1: Electric Motor Rider Trucks
These forklifts can have pneumatic or cushion tires. Pneumatic tires are used on forklifts primarily operated outdoors in dry areas and on uneven surfaces whereas cushion tires are better on forklifts used primarily indoors, on smooth surfaces.
2. Class 2: Electric Motor Narrow Aisle Trucks
These types of forklifts operate in very narrow aisles, where space is limited. This allows for maximum use of storage space. Class 2 forklifts have a modified design to minimize the amount of space taken up by the forklift.
3. Class 3: Electric Motor Hand or Hand-Rider Trucks
These forklifts are hand-controlled, which means they do not ride on the forklift but rather is positioned in front of the forklift. The operator controls the forklift using a steering tiller.
4. Class 6: Electric and Internal Combustion Engine Tractors
The Class 6 Electric and Internal Combustion Engine Tractors are another classification. This includes models that can be used for broad application. The electric versions can be used outdoors in dry applications or used indoors.
The types of forklift trucks that are usually electrically powered include: electric counterbalanced trucks, pallet jacks, scissor lifts, rider low lift trucks, order pickers, cushion tire forklifts, rider low stacker, reach truck, walkie low lift trucks, towing tractor trucks and walkie low stackers.
Sources of Electricity for Electric Forklifts
Mostly, electric forklift models are used for interior applications on even, flat floors. Battery-powered forklifts are better suited for interior jobs as they do not emit poisonous gases; making them ideal for food-processing and healthcare applications. Fuel cell powered forklifts also produce no local emissions and are often used in refrigerated warehouses because, unlike batteries, their performance is not reduced by the lower temperatures.
Lead-acid battery
Lead-acid batteries are the most commonly used type of rechargeable battery. Their capacity to supply high current surges allows for a significant ratio of power-to-weight. These affordable models consistently make lead-acid models popular batteries for electrical forklifts. Lead-acid batteries require maintenance and may freeze during colder temperatures. These factors can shorten their lifespan.
Lithium-ion Battery
A lithium-ion battery or li-ion battery is another type of rechargeable battery used in electric forklifts. Explosions or fires may result in these batteries if they are improperly charged or damaged due to the flammable electrolyte they contain. Lithium-ion batteries initially cost more than lead-acid varieties, but they provide better efficiency and require no maintenance compared to lead-acid models. The Li-ion batteries can function with a broader temperature range compared to lead-acid batteries.
Fuel Cell
Forklifts that rely on fuel-cell power feature some benefits of both internal combustion and battery-operated forklift trucks. Like forklifts powered by battery, fuel cell power produces no local emissions. One disadvantage is that fuel cell power efficiency is 40 to 50 percent which is about half the efficiency of lithium-ion batteries. Fuels cell power offers better energy density and provides electric forklift trucks to run longer. The fuel cell models perform better in colder environments compared to lithium-ion batteries. Refrigerated warehouses rely on fuel cell models due to their ability to function in cooler locations.
Fuel cells need a fuel source in order to create an electrical current and need refueling. While rechargeable batteries take a long time to recharge, fuel cells can be refilled in roughly three minutes. It is beneficial for businesses that rely on many forklifts that operate numerous shifts to use fuel cell models since they don’t have the same downtime for charging batteries.
Pros and Cons of Electrically Powered Forklifts
Advantages of Electric Forklifts
Electric forklift trucks can often be a better option than internal combustion engine forklifts where a lift capacity does not exceed 12,000 pounds. Of course, there are many considerations to decide if the electric forklift model is the best choice for a particular application. Taking a look at the pros and cons of electric forklifts versus internal combustion engine forklifts is necessary.
Certain advantages of the different types of forklift models are discussed below.
1. The operating costs of battery-powered electric forklifts are significantly lower compared to internal combustion models since fuel costs continue to increase.
2. The cost of electricity is more predictable and more stable compared to combustible fuel; making electric forklifts a better choice when taking budgets and operating expenses into account.
3. Electric forklift trucks rely on recharging stations which eliminates the requirement of fuel transportation and storage for both the equipment and the job site.
4. Electrical forklifts, both battery and fuel cell powered, produce no emissions or noise pollution. The back-up alarm is the main exception; however, this is a normal characteristic of internal combustion forklifts as well.
5. Operator equipment and fatigue is reduced in electric forklift models thanks to the automatic braking technology.
6. There are longer intervals between maintenance requirements for electric forklifts compared to internal combustion models due to less moving parts used by a battery-powered or a fuel cell unit.
Disadvantages of Electric Forklifts
For a variety of reasons, electric forklifts have become more popular in recent years over internal combustion models. However, there are still several applications that make electrical forklifts a less practical option. Key disadvantages of the electric forklifts in comparison to internal combustion engine are discussed below.
1. Since electric forklifts have a lift capacity of approximately 12,000 lbs. many jobs still choose to use an internal combustion model where there are heavy lifting requirements, even when they are only occasionally needed.
2. Facilities require recharging stations to accommodate electric forklift trucks. If there are none currently installed, this will cost significantly more.
3. Battery life can be affected by improper charging. They need to be regularly monitored to ensure they are not being charged too frequently or infrequently.
4. Electric forklift trucks cost more than internal combustion engine units.
5. Certain older buildings may need to undergo electrical upgrades to accommodate increased voltage systems.
6. Battery-powered units may rely on machinery to lower and lift the heavy replacement batteries during replacement.
All in all, electric forklifts have many advantages over internal combustion engine forklifts but still are not appropriate in many outdoor applications, mostly due to weather and weight restrictions.
Electric Forklift PDF
